Know The Importance And Benefits Of Using Regenerative Thermal Oxidizer For Your Manufacturing Facility

Industrial kilns

It should be noted that successfully running a factory is much more than just judging the quality of the products that it manufactures. The overall performance of the factory matters as well. Many manufacturing facilities tend to produce large amounts of VOCs or Volatile Organic Compounds on an everyday basis, that needs to be destroyed before the exhaust air can be released into the environmental atmosphere.

In times like these, you require a Regenerative Thermal Oxidizer or commonly known as RTO - which can be obtained from industrial ovens in UK. These devices are designed to destroy VOCs at a molecular level along with other air pollutants i.e. before they plan to enter the earth’s atmosphere. 

The Reason Why RTOs Are Important

When it comes to manufacturing and industrial facilities, they are responsible for the production of VOCs, air pollutants and contaminants. RTOs are designed in such a manner that they provide a reliable solution to these harmful emissions, thereby helping to destroy such pollutants which are generated due to certain manufacturing methods.

In case VOCs and other air pollutants continue to be released into the atmosphere, they can lead to numerous negative impacts on the environment - such as global warming, smog formation etc. Apart from that, such pollutants can also deteriorate the health condition of both humans and animals.

Once you implement an RTO, the exhaust air from your manufacturing or industrial processes will get redirected to a gas chamber instead of getting released into the environment. After the redirection has been completed, such pollutants will be subjected to high temperatures of almost 980-degree Celcius, due to which almost 99+ per cent of the pollutants will be destroyed. 

The Essential Benefits Of Using RTOs

Apart from destroying VOCs and other pollutants, RTOs obtained from industrial kilns and furnaces manufacturers have the following other benefits:

• Has Less Operating Expenses - Since RTOs can minimise the impact of your manufacturing facility on the environment, it will allow your facility to meet the government legal rules and regulations about pollution control. Thereby, it will help in keeping your operating expenses low in the long-run. 
• Has A Simple Design And Can Be Used All Types Of Facilities - RTOs are a great fit for almost all types of facilities because of its simple design. Furthermore, these devices can be easily maintained and inspected by any member of your manufacturing team. 

7 Examples Where Ceramic Is Being Used In Smartphone Manufacturing

Industrial Kiln or Furnace

Did you know, ceramics are fired in a high-temperature oven, referred to as industrial furnace. The process itself helps in engraving numerous useful properties in the material.

It may be least likely to imagine that something as complex and delicate as a smartphone will involve something from the hellish conditions of a kiln. But it does! And ceramics are the materials being used in smartphones due to its varied and useful properties.

Properties of Ceramic Material 

One of the most fundamental attributes of ceramics is their semi-conductivity, which is also referred to as the cornerstone of modern technology. Furthermore, ceramics showcase the following properties:

• Magnetic 
• Superconductors
• Dielectric
• Insulators
• Pyroelectric
• Piezoelectric

Here are the seven examples where ceramic is being employed in your mobile phones:

Smartphone Antenna: In most of the smartphones, the antenna is ceramic. Not just in a smartphone, ceramic is being used in numerous Bluetooth systems and GPS as antennae.

Insulation: The metal film resistors are placed on a ceramic base, which helps in putting the insulation properties of the material to use. It’s also applied in the outer covering of sensitively integrated circuit chips and maintain a safe temperature in the processor.

Dielectric Resonators: Ceramic built dielectric resonators are used because they offer a high relative permittivity and zero temperature coefficient.

Capacitors: One of the basic and yet the most important component of any smartphone, a capacitor is responsible to store and deliver an electrical charge in the device. With ceramic capacitors, there was a drastic reduction in the size of the typical processor.

Battery Life: Yes, there are ceramic components within your mobile battery too. They’re quite helpful in energy management and conservation of energy within smart grid products. Using it helps in reducing the energy cost and improve the performance of the mobile device.

System on a Chip (SoC): An SoC is a universal device found in all mobile phones. It contains the microcontroller, graphics processor and the RAM. It would have been impossible to create this component without ceramic.

Timers: An operational example of the piezoelectricity property of ceramics can be witnessed in the use of timers. An electric field oscillates at a fixed frequency when applied across certain ceramics. This process is utilized when inserting timing properties in smartphone computer systems.

So, basically, the ceramic produced by Industrial Kiln Manufacturers permeates almost all mobile devices and hence is a vital aspect throughout its technology. Without the presence of ceramics, we simply would not have the modern smartphone as we know it. 

Brief Guide to Industrial Kilns Types Features And Applications

Industrial kilns

Industrial kilns are referred to as very high-temperature thermal processing units, which are utilized for firing ceramics or calcining minerals. They are used for firing ceramic materials function at very high temperatures > 2300 degree Fahrenheit. On the other hand, kilns used for drying wood or wood products are similar to ovens and run at lower temperatures.

Types of industrial kilns

Industrial kiln manufacturers produce a variety of configurations including continuous, top load, front load, cabinet or bench, and vertical load. The bench or cabinet type of industrial kiln is usually mounted on an integral floor stand. Whereas, the continuous industrial kilns are oriented towards automated production for large quantities of small-to-medium-sized products.

Application of Industrial Kilns

Industrial kilns can be utilized in several applications such as,

• Annealing
• Aging
• Brazing
• Baking
• Sintering or firing
• Curing
• Hot pressing
• Preheating
• Heat treating
• Laboratory use
• Quenching, etc. 

Further, kilns can also be used for a few unlisted applications as well.

Heat Source/ Transfer

With several types of heat source alternatives available to choose from, picking apt industrial kin can be a challenging task. The various heat source for an industrial kiln includes arc, combustion, electric or resistance, indirect, induction, infrared or radiant heating, natural gas, propane, and steam.

Each heat source follows its process to achieve the required temperature. Like in an arc type heat source, an arc between a metal and graphite electrode will generate the heat. Carbon and alloy steels are produced in electric arc furnaces. Electrical heat sources are powered by electricity and basically, utilize factory voltages.

Features of Industrial Kilns

Features of industrial kilns are as follows:

• Cooling systems
• Shelving or racks
• Air filtration
• Timers
• Alarms
• Logging or recording options
• Front panel displays
• Explosion proofing

The industrial kiln manufacturer might also introduce other more comprehensive features as per the demand of the client. Most of the manufacturers aim at building kilns that incorporate all the latest technical advances, including:

• Energy-efficient heating elements
• Air purification systems
• Heat reclaim
• Automated operation
• Kiln Commissioning & Support Services